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Also looking for a 500 18.5" security barrel

He had shot left over because the wax takes up some space in each shell.

But shouldn't the wax ONLY fill in the voids between the shot balls? I'm not debating you, just curious whether his technique was 100% efficient or not... :)

PS: WHAT IF you poured the molten wax directly into the shot without removing the shot from the shell? Thinking about it, maybe the cooler shot solidifies the wax before it reaches the bottom? Maybe remove HALF the shot then pour the wax in?
 
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