nitesite said:
mister_e, I guess I could go with an A3 and removeable carry handle (I have one laying around). And yes, I do like the fixed A2 front sight if and when I start the build.
I've never done a build before and don't have any dedicated tools for assembling an upper.
With that in mind, the easiest way to get there might be to buy an assembled upper (either carbine or mid-length), then shave the A2 sight down to fit under the handguards or rail of choice. This doesn't alter anything other than the original A2 sight. Then buy another A2 sight and pin it on the barrel.
OR...like Lazy has done, shave the original sight to clear, install a rail system, and add a fold down sight to the top of the rail.
If you are trying to keep the Bushy Dissipator look, you will probably want to add rifle-length handguards and another A2 sight.
You can also install rifle-length rails (free float or non-free float), install a fold down sight and still have the Dissipator look.
For weight saving, going with the regular rifle length handguards might save you a little weight. UNLESS...you have the extra coin, and spend it on some of the new Uber-light rail tubes like the Daniel Defense Omega series or the Troy tubes. There are also some new tubes out that are carbon-fiber.
If you do some shopping, you can find a good upper, with the barrel you like (material, twist ratio, fluted or not, muzzle break/flash hider, etc) then start modifying it. That is the best part of the AR platform, there is virtually nothing you CAN'T do, to modify it into something YOU like.
As for special tools - about the only thing you might need is maybe a Dremel to cut off the A2 sight and grind it smooth (and maybe to cut the Delta ring off - if you use a Midwest Industries rail system -
http://www.weaponevolution.com/foru...-Industries-Rail-install-and-pictorial-review), and some punches to install another A2 sight.
Yes, you can buy a lot of 'special' or 'right-tool-for-the-job' type tools, and if you are going to be assembling more than just one AR, I would probably suggest investing in some. But for the most part, you can assemble a complete AR with most tools that you already have. You just have to take your time, and be careful.